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Heating Tubes & Cartridge Heaters

Short answer: we make single-end cartridge, double-end, U-type, finned and flanged electric heating tubes, in stainless, Incoloy and titanium sheaths, with watt density matched to the medium.

Watt density is the number that decides tube life
A tube in water can run 5–8 W/cm²; the same tube in oil should not exceed 2–3 W/cm²; in still air, 1–2 W/cm². Exceed it and the sheath temperature climbs, scale forms faster, and the tube fails from the outside in. When a tube fails early, measure the sheath temperature before blaming the element.

1. Construction types

TypeTypical useCommon sheath ODNote
Single-end (cartridge)Dies, platens, small blocksφ6 – 25 mmNeeds a close-tolerance bore for good heat transfer
Double-endTanks, ducts, ovensφ8 – 20 mmBoth terminals at one end
U-type / W-typeTanks, large bathsφ8 – 20 mmMore power in a shorter immersion length
FinnedForced-air ductsφ8 – 16 mmFins reduce surface load in air
Flanged / screw-plugPressurised tanksto orderSealing is part of the specification

2. Watt density by medium

MediumWatt density (W/cm²)Reason
Water5 – 8Excellent heat transfer
Oil2 – 3Local overheating causes coking on the sheath
Acid / alkaline solution1.5 – 3Corrosion accelerates with sheath temperature
Forced air2 – 4Depends on face velocity
Still air1 – 2Poorest transfer — take the low end

3. Sheath material

SheathUseAvoid
304 / 321 stainlessWater, mild solutions, airChlorides
316LMildly corrosive solutionsStrong chlorides at temperature
Incoloy 800 / 840Higher sheath temperature, air—
TitaniumChloride-bearing solutionsDry air at high temperature

4. Please confirm these 4 points before ordering

  1. Medium and its temperature — this decides both watt density and sheath material.
  2. Power, voltage and connection — single-phase or three-phase, and star or delta.
  3. Immersion length and thread/flange — so the heated length sits fully in the medium.
  4. Whether the medium fouls or scales — if it does, ask for the lower watt density.
Need a quotation?

Send grade, form, size with tolerance and quantity — we reply within one working day (GMT+8).

WhatsApp +86 180 6103 5177 Enquiry form

About Taizhou Aolante Alloy

Taizhou Aolante Alloy Materials Co., Ltd. was founded in 2010 and is a source manufacturer of electric heating alloys, precision resistance alloys and furnace accessories. Production base in Taixing, Taizhou, Jiangsu, approximately 20,000 m², 48+ pieces of melting, forging, rolling, drawing, heat-treatment and testing equipment, 200+ staff, annual capacity about 7,500 tonnes.

Our range covers heating wire and strip, heating cable, wide thin strip, radiant tubes, heat-resistant steel, conveyor belts, superalloys, industrial furnaces, thermocouples, refractory insulation, heating tubes, CuNi/MnCu alloys, far-infrared quartz tubes.

Contact: Tel +86 180 6103 5177 / +86 523 8751 8610  |  Email althjcl@126.com

Grade cross-references are commercial equivalents, not a guarantee of interchangeability. Final acceptance is subject to the composition sheet agreed at order.